0910433
       d e s i g n     f o r      x

Spring 2001 

Catalog Description

This course introduces students to the design of systems from the Design for X perspective.   Design for X teaches how to deal with conflicting and ever increasing number of constraints in the design process. It teaches the students to adopt a systematic design approach that address issues related to manufacture, assembly, environment, reliability and other factors from concept design stage to product manufacture.

Syllabus:  

Download course syllabus here

Textbook

Product Design and Development, 2nd Edition, Karl T. Ulrich and Steven D. Eppinger, McGraw Hill, 2000.

Additional Supplies 

Purchase a new one or dust off your old Engineering Lab Notebook, it will be used extensively in this class.

Instructor

 

Anthony J. Marchese, Ph.D.
Associate Professor
Department of Mechanical Engineering
College of Engineering
Rowan University
201 Mullica Hill Road
Glassboro, NJ 08028-1701

Office: 235 Rowan Hall
Email address: marchese@rowan.edu
Telephone: (856) 256-5343
Fax:              (856) 256-5241

Office Hours

Tuesday: 3:30 p.m. - 5:30 p.m.

Course Website

engineering.rowan.edu/~marchese/dfx   

Textbook Website

 www.ulrich-eppinger.net

Other Useful Links

IBM Patent Server

Handbook for Inventors

Intellectual property links provided by the Lemelson Foundation

          US Patent Office

Design of the Week!

Week 1: The Underwood #5 Typewriter

Week 2: Dean Kamen's Ginger

http://www.dynopower.freeserve.co.uk/homepages/newchair.htm

http://www.inventors.about.com/science/inventors/library/inventors/blkamen.htm

http://www.wirednews.com/wired/archive/8.09/kamen_pr.html

Week 3:  The Becton-Dickinson Digital Thermometer

Week 5: The In-Line Skate

Week 6: The Minox Camera

Week 7: The Personal Computer

Week 7: Design of the Week Image 2

Design of the Week Image 1

Week 11: The Motorola StarTAC

Week 12: The Honda Insight

Week 13: The Bar Code Reader

Additional Readings (Available from the Instructor):

Bryant, J. L. Protecting Your Ideas: The Inventor’s Guide to Patents, Academic Press, 1999.

Boothroyd, Dewhurst and Knight, Product Design for Manufacture and Assembly, Marcel Dekker, 1994.

Billatos and Basaly, Green Technology and Design for the Environment, Taylor and Francis, 1997.

Otto and Wood, Product Design: Techniques in Reverse Engineering and New Product Development, Prentice Hall, 2001.

Albus, Kras and Woodham, Icons of Design: The 20th Century, Prestel, 2000.

Ulman, The Mechanical Design Process, 2nd Edition, McGraw Hill, 1997.

Technical Objectives

Upon completion of this course, each student will be able to:          

§         design for manufacture,

§         design for assembly,

§         design for disassembly,

§         design for recyclablity,

§         design for environment,

§         design for aesthetics,

§         design for performance,

§         design for ergonomics, etc.

Grading Policy

Homework, Class Participation and one-page essays (30%).  Collaborative in-class quizzes, problems, experiments will be done each week.  Each week, a “design of the week” will be presented at the beginning of class and you will be asked to write a reflective essay on it.

Midterm Design for X Report (35%). An independent midterm project will be due approximately half-way through the semester.

Final Group Project (35%).  A semester long product development project will be the major effort of this class.  The results of your final product development team will count as 35% of your final grade.

Attendance Policy

Attendance at each class is required.  If you cannot make it to class, you must contact me prior to class. Missing more than 6 classes is grounds for failure. 

Senioritus?

Don’t even think about it!  You know I love you guys…but don't blow off this class!  If you get an F in this class, you do not graduate.                                                            

Course Outline

Week

Date(s)

Text

Topics

Homework and/or Class Notes

1

Jan. 16

Jan. 18

Ch. 1

Ch. 2

The Product Realization Process

week1 notes  

week1a notes

Exhibit 2-5

Exhibit 2-6

Exhibit 2-7

2

Jan. 23

Jan. 25

Ch. 3

Product Planning

week2 notes

Exhibit 3-2

Exhibit 3-4

Exhibit 3-9

Exhibit 3-10

3

Jan. 30

Feb. 1

Guest Speaker

Ch. 3

Product Planning:  Evaluating opportunities, resource allocation, etc.

The Product Mission Statement

 

4

Feb. 6

Feb. 8

Ch. 4

Identifying Customer Needs  

 

Assignment: due Feb 15

week 4 notes

5

Feb. 13

Feb. 15

Ch. 5

Product Specifications  

week 5 notes

6

Feb. 20

Feb. 22

Ch. 5

Assignment: due March 1

7

Feb. 27

March 1

Ch. 6

Concept Generation  

week 6 notes

week 6 part 2

8

March 6

March 8

Ch. 6 

Concept Generation 

 

9

March 13

March 15

 

No Class

 

10

Spring Break

 

No Class

 

 

11

March 27

March 29

Ch. 10

Industrial Design

week 11 notes

12

April 3

April 5

Handout

Design for the Environment

week 12 notes

design of the week

13

April 10

April 12

Handout

Plastics and Design for the Environment

Just one word, Ben

week 13 notes

plastics resource

14

April 17

April 19

Handout

Design for Recycling and Disassembly

week 14 notes

15

April 24

April 26

Handout

Design for Assembly

week 15 notes

16

May 1

 

Final Exam Week

 

 

Last updated: March 27, 2001